Hazardous substances monitoring in an industrial workplace

Occupational hygiene

Workplace Hazardous Substances Monitoring

Workplace hazardous substances monitoring measures airborne exposure to the dusts, fumes, vapours and gases covered by COSHH, demonstrating that your controls keep workers safe.

Method

COSHH / EH40 / MDHS

Sampling

Personal & static

WEL (EH40)

ALARP / COSHH

Turnaround

5–10 working days

01

What is workplace hazardous substances monitoring?

Hazardous substances monitoring measures the airborne concentration of the full range of airborne substances hazardous to health under COSHH that workers may breathe in during normal operations. It quantifies real personal exposure so employers can judge whether existing controls are adequate.

IndustrialAirMonitoring.uk provides independent workplace hazardous substances monitoring across manufacturing, construction, chemical, pharmaceutical, recycling sites throughout the UK. Our occupational hygienists deliver defensible exposure data that demonstrates compliance with the Control of Substances Hazardous to Health Regulations 2002 (COSHH) and the workplace exposure limits set out in HSE guidance note EH40.

02

Why workplace hazardous substances monitoring matters

Under COSHH Regulation 10, employers must monitor exposure to hazardous substances where it is needed to protect health, where a workplace exposure limit could be exceeded, or where control measures need to be verified. Hazardous substances monitoring provides the objective evidence that satisfies this duty.

Uncontrolled exposure to hazardous substances is linked to occupational lung disease, sensitisation, poisoning and chronic ill health. Beyond the legal duty, robust monitoring protects your workforce, reduces the risk of enforcement action and civil claims, and gives insurers and clients confidence that exposure is being actively managed.

03

How we carry out workplace hazardous substances monitoring

We measure exposure using substance-specific personal air sampling and accredited analysis, following the recognised COSHH / EH40 / MDHS methodology. Personal samplers are worn in the breathing zone for a representative full shift to derive an 8-hour time-weighted average, while static (background) samples help map contaminant sources across the workplace.

Samples are analysed by an accredited laboratory and the results compared with the relevant occupational exposure limit. Where short-term peaks are a concern we add 15-minute short-term exposure limit (STEL) sampling, so both the chronic and acute risk picture is captured.

04

Standards, limits and reporting

Hazardous substances is controlled to as low as is reasonably practicable, with sampling benchmarked against published occupational and in-house standards. We assess compliance using the BS EN 689 statistical decision framework, which accounts for exposure variability rather than relying on a single result.

Your report sets out the measured concentrations, the compliance position, the adequacy of existing controls such as local exhaust ventilation, and a recommended re-monitoring interval. It is written to be understood by managers and to satisfy HSE inspectors, auditors and insurers.

05

Our workplace hazardous substances monitoring process

Our workplace hazardous substances monitoring programmes follow a structured, four-stage workflow so the results stand up to scrutiny. Request monitoring or book a site assessment to begin.

  1. 1Scoping & site survey. We review your processes, COSHH assessments and previous workplace hazardous substances monitoring data, then plan a representative sampling strategy using BS EN 689 similar exposure groups.
  2. 2On-site sampling. Qualified occupational hygienists carry out calibrated breathing-zone and static measurements across a representative shift, with full chain-of-custody documentation.
  3. 3Accredited analysis. Samples are analysed using the relevant MDHS / ISO laboratory method and the results are compared against the applicable workplace exposure limit.
  4. 4Reporting & recommendations. You receive a clear exposure report with compliance status, control recommendations and a re-monitoring interval — defensible evidence for HSE, insurers and auditors.
06

Frequently asked questions

What counts as a hazardous substance?

Any substance that can harm health when present in the air at work — including dusts, fumes, vapours, mists, gases and biological agents covered by COSHH.

How do you decide what to monitor?

From your process, materials and COSHH assessment, we identify the substances of concern and select validated methods for each.

Is this the same as COSHH air monitoring?

Yes — it is the practical delivery of COSHH exposure monitoring across all relevant hazardous substances.

Next step

Need workplace hazardous substances monitoring for your site?

Request monitoring