Airborne lead monitoring in an industrial workplace

Fume & chemical

Lead Exposure Monitoring

Lead exposure monitoring and lead air testing measure airborne lead under the Control of Lead at Work Regulations 2002 (CLAW), benchmarked against the 0.15 mg/m3 action and limit values.

Method

MDHS 6 / CLAW 2002

Sampling

Personal & static

WEL (EH40)

0.15 mg/m3 (8-hour TWA)

Turnaround

5–10 working days

01

What is lead exposure monitoring?

Airborne lead monitoring measures the airborne concentration of lead dust and fume from soldering, smelting, battery work, demolition and old paint that workers may breathe in during normal operations. It quantifies real personal exposure so employers can judge whether existing controls are adequate.

IndustrialAirMonitoring.uk provides independent lead exposure monitoring across battery manufacture, smelting and recycling, demolition, shooting ranges, construction sites throughout the UK. Our occupational hygienists deliver defensible exposure data that demonstrates compliance with the Control of Substances Hazardous to Health Regulations 2002 (COSHH) and the workplace exposure limits set out in HSE guidance note EH40.

02

Why lead exposure monitoring matters

Under COSHH Regulation 10, employers must monitor exposure to hazardous substances where it is needed to protect health, where a workplace exposure limit could be exceeded, or where control measures need to be verified. Airborne lead monitoring provides the objective evidence that satisfies this duty.

Uncontrolled exposure to airborne lead is linked to neurological damage, anaemia, kidney damage and reproductive harm. Beyond the legal duty, robust monitoring protects your workforce, reduces the risk of enforcement action and civil claims, and gives insurers and clients confidence that exposure is being actively managed.

03

How we carry out lead exposure monitoring

We measure exposure using filter sampling on calibrated personal pumps with lead-in-air analysis by ICP/AAS, following the recognised MDHS 6 / CLAW 2002 methodology. Personal samplers are worn in the breathing zone for a representative full shift to derive an 8-hour time-weighted average, while static (background) samples help map contaminant sources across the workplace.

Samples are analysed by an accredited laboratory and the results compared with the relevant occupational exposure limit. Where short-term peaks are a concern we add 15-minute short-term exposure limit (STEL) sampling, so both the chronic and acute risk picture is captured.

04

Standards, limits and reporting

The current workplace exposure limit for airborne lead is 0.15 mg/m3 (8-hour TWA) (EH40/2005, as amended). We assess compliance using the BS EN 689 statistical decision framework, which accounts for exposure variability rather than relying on a single result.

Your report sets out the measured concentrations, the compliance position, the adequacy of existing controls such as local exhaust ventilation, and a recommended re-monitoring interval. It is written to be understood by managers and to satisfy HSE inspectors, auditors and insurers.

05

Our lead exposure monitoring process

Our lead exposure monitoring programmes follow a structured, four-stage workflow so the results stand up to scrutiny. Request monitoring or book a site assessment to begin.

  1. 1Scoping & site survey. We review your processes, COSHH assessments and previous lead exposure monitoring data, then plan a representative sampling strategy using BS EN 689 similar exposure groups.
  2. 2On-site sampling. Qualified occupational hygienists carry out calibrated breathing-zone and static measurements across a representative shift, with full chain-of-custody documentation.
  3. 3Accredited analysis. Samples are analysed using the relevant MDHS / ISO laboratory method and the results are compared against the applicable workplace exposure limit.
  4. 4Reporting & recommendations. You receive a clear exposure report with compliance status, control recommendations and a re-monitoring interval — defensible evidence for HSE, insurers and auditors.
06

Frequently asked questions

What regulations cover lead at work?

The Control of Lead at Work Regulations 2002 (CLAW), which set an airborne occupational exposure limit of 0.15 mg/m3 and require air and biological monitoring where exposure is significant.

Is blood lead testing also needed?

Where exposure is significant, biological (blood lead) monitoring is required alongside air monitoring; we advise on the combined programme.

Where is lead exposure a risk?

Battery work, smelting and recycling, demolition and renovation of leaded paint, and indoor firearms ranges.

Next step

Need lead exposure monitoring for your site?

Request monitoring