Respirable crystalline silica monitoring in an industrial workplace

Dust monitoring

Respirable Crystalline Silica (RCS) Monitoring

Respirable crystalline silica (RCS) monitoring measures exposure to fine silica dust released when cutting, grinding or drilling concrete, stone and engineered surfaces — benchmarked against the 0.1 mg/m3 limit.

Method

MDHS 14/4 & MDHS 101

Sampling

Personal & static

WEL (EH40)

0.1 mg/m3 (8-hour TWA)

Turnaround

5–10 working days

01

What is respirable crystalline silica monitoring?

Respirable crystalline silica monitoring measures the airborne concentration of fine crystalline silica dust generated when working concrete, stone, brick, mortar and engineered stone that workers may breathe in during normal operations. It quantifies real personal exposure so employers can judge whether existing controls are adequate.

IndustrialAirMonitoring.uk provides independent respirable crystalline silica monitoring across construction, stonemasonry, quarrying, foundries, brick and tile manufacture sites throughout the UK. Our occupational hygienists deliver defensible exposure data that demonstrates compliance with the Control of Substances Hazardous to Health Regulations 2002 (COSHH) and the workplace exposure limits set out in HSE guidance note EH40.

02

Why respirable crystalline silica monitoring matters

Under COSHH Regulation 10, employers must monitor exposure to hazardous substances where it is needed to protect health, where a workplace exposure limit could be exceeded, or where control measures need to be verified. Respirable crystalline silica monitoring provides the objective evidence that satisfies this duty.

Uncontrolled exposure to respirable crystalline silica is linked to silicosis, chronic obstructive pulmonary disease (COPD) and lung cancer. Beyond the legal duty, robust monitoring protects your workforce, reduces the risk of enforcement action and civil claims, and gives insurers and clients confidence that exposure is being actively managed.

03

How we carry out respirable crystalline silica monitoring

We measure exposure using a cyclone respirable sampling head on a calibrated personal pump, with the silica content determined by X-ray diffraction (XRD), following the recognised MDHS 14/4 & MDHS 101 methodology. Personal samplers are worn in the breathing zone for a representative full shift to derive an 8-hour time-weighted average, while static (background) samples help map contaminant sources across the workplace.

Samples are analysed by an accredited laboratory and the results compared with the relevant occupational exposure limit. Where short-term peaks are a concern we add 15-minute short-term exposure limit (STEL) sampling, so both the chronic and acute risk picture is captured.

04

Standards, limits and reporting

The current workplace exposure limit for respirable crystalline silica is 0.1 mg/m3 (8-hour TWA) (EH40/2005, as amended). We assess compliance using the BS EN 689 statistical decision framework, which accounts for exposure variability rather than relying on a single result.

Your report sets out the measured concentrations, the compliance position, the adequacy of existing controls such as local exhaust ventilation, and a recommended re-monitoring interval. It is written to be understood by managers and to satisfy HSE inspectors, auditors and insurers.

05

Our respirable crystalline silica monitoring process

Our respirable crystalline silica monitoring programmes follow a structured, four-stage workflow so the results stand up to scrutiny. Request monitoring or book a site assessment to begin.

  1. 1Scoping & site survey. We review your processes, COSHH assessments and previous respirable crystalline silica monitoring data, then plan a representative sampling strategy using BS EN 689 similar exposure groups.
  2. 2On-site sampling. Qualified occupational hygienists carry out calibrated breathing-zone and static measurements across a representative shift, with full chain-of-custody documentation.
  3. 3Accredited analysis. Samples are analysed using the relevant MDHS / ISO laboratory method and the results are compared against the applicable workplace exposure limit.
  4. 4Reporting & recommendations. You receive a clear exposure report with compliance status, control recommendations and a re-monitoring interval — defensible evidence for HSE, insurers and auditors.
06

Frequently asked questions

What is the silica dust exposure limit?

The UK workplace exposure limit for respirable crystalline silica is 0.1 mg/m3 as an 8-hour time-weighted average. Many specialists treat this as a level to stay well below.

How is RCS measured?

A respirable cyclone collects the fine fraction on a filter worn in the breathing zone, and the silica content is quantified by X-ray diffraction following MDHS 101.

Who is most at risk from silica?

Construction trades, stonemasons (especially engineered stone), quarry and foundry workers, and anyone cutting or grinding silica-containing materials.

Next step

Need respirable crystalline silica monitoring for your site?

Request monitoring