Airborne particulate monitoring in an industrial workplace

Dust monitoring

Particulate Exposure Monitoring

Particulate exposure monitoring and airborne particle monitoring measure worker exposure to fine particles across industrial processes, using size-selective sampling for an accurate exposure picture.

Method

MDHS 14/4

Sampling

Personal & static

WEL (EH40)

ALARP / COSHH

Turnaround

5–10 working days

01

What is particulate exposure monitoring?

Airborne particulate monitoring measures the airborne concentration of fine airborne particles produced by combustion, machining, handling and processing that workers may breathe in during normal operations. It quantifies real personal exposure so employers can judge whether existing controls are adequate.

IndustrialAirMonitoring.uk provides independent particulate exposure monitoring across manufacturing, engineering, metal processing, logistics sites throughout the UK. Our occupational hygienists deliver defensible exposure data that demonstrates compliance with the Control of Substances Hazardous to Health Regulations 2002 (COSHH) and the workplace exposure limits set out in HSE guidance note EH40.

02

Why particulate exposure monitoring matters

Under COSHH Regulation 10, employers must monitor exposure to hazardous substances where it is needed to protect health, where a workplace exposure limit could be exceeded, or where control measures need to be verified. Airborne particulate monitoring provides the objective evidence that satisfies this duty.

Uncontrolled exposure to airborne particulate is linked to respiratory and cardiovascular effects from fine particle exposure. Beyond the legal duty, robust monitoring protects your workforce, reduces the risk of enforcement action and civil claims, and gives insurers and clients confidence that exposure is being actively managed.

03

How we carry out particulate exposure monitoring

We measure exposure using size-selective personal sampling (inhalable and respirable fractions) with gravimetric and, where needed, real-time measurement, following the recognised MDHS 14/4 methodology. Personal samplers are worn in the breathing zone for a representative full shift to derive an 8-hour time-weighted average, while static (background) samples help map contaminant sources across the workplace.

Samples are analysed by an accredited laboratory and the results compared with the relevant occupational exposure limit. Where short-term peaks are a concern we add 15-minute short-term exposure limit (STEL) sampling, so both the chronic and acute risk picture is captured.

04

Standards, limits and reporting

Airborne particulate is controlled to as low as is reasonably practicable, with sampling benchmarked against published occupational and in-house standards. We assess compliance using the BS EN 689 statistical decision framework, which accounts for exposure variability rather than relying on a single result.

Your report sets out the measured concentrations, the compliance position, the adequacy of existing controls such as local exhaust ventilation, and a recommended re-monitoring interval. It is written to be understood by managers and to satisfy HSE inspectors, auditors and insurers.

05

Our particulate exposure monitoring process

Our particulate exposure monitoring programmes follow a structured, four-stage workflow so the results stand up to scrutiny. Request monitoring or book a site assessment to begin.

  1. 1Scoping & site survey. We review your processes, COSHH assessments and previous particulate exposure monitoring data, then plan a representative sampling strategy using BS EN 689 similar exposure groups.
  2. 2On-site sampling. Qualified occupational hygienists carry out calibrated breathing-zone and static measurements across a representative shift, with full chain-of-custody documentation.
  3. 3Accredited analysis. Samples are analysed using the relevant MDHS / ISO laboratory method and the results are compared against the applicable workplace exposure limit.
  4. 4Reporting & recommendations. You receive a clear exposure report with compliance status, control recommendations and a re-monitoring interval — defensible evidence for HSE, insurers and auditors.
06

Frequently asked questions

What is particulate exposure monitoring?

It is the measurement of worker exposure to airborne particles, usually split into inhalable and respirable fractions to reflect where particles deposit in the airways.

How small are the particles measured?

Sampling captures the inhalable fraction and, with a cyclone, the finer respirable fraction down to a few microns — the sizes most relevant to health.

Can you measure ultrafine particles?

Specialist real-time instruments can characterise finer particle counts; we scope the right approach for your process.

Next step

Need particulate exposure monitoring for your site?

Request monitoring