Airborne dust monitoring in an industrial workplace

Dust monitoring

Real-Time Dust Monitoring

Real-time dust monitoring uses direct-reading optical instruments to show live dust concentrations, pinpointing the tasks and moments that drive exposure so controls can be targeted.

Method

Direct-reading + MDHS 14/4

Sampling

Personal & static

WEL (EH40)

ALARP / COSHH

Turnaround

5–10 working days

01

What is real-time dust monitoring?

Airborne dust monitoring measures the airborne concentration of fluctuating airborne dust concentrations that change task-by-task through a shift that workers may breathe in during normal operations. It quantifies real personal exposure so employers can judge whether existing controls are adequate.

IndustrialAirMonitoring.uk provides independent real-time dust monitoring across construction, manufacturing, quarrying, demolition sites throughout the UK. Our occupational hygienists deliver defensible exposure data that demonstrates compliance with the Control of Substances Hazardous to Health Regulations 2002 (COSHH) and the workplace exposure limits set out in HSE guidance note EH40.

02

Why real-time dust monitoring matters

Under COSHH Regulation 10, employers must monitor exposure to hazardous substances where it is needed to protect health, where a workplace exposure limit could be exceeded, or where control measures need to be verified. Airborne dust monitoring provides the objective evidence that satisfies this duty.

Uncontrolled exposure to airborne dust is linked to respiratory disease where peak exposures are repeated and uncontrolled. Beyond the legal duty, robust monitoring protects your workforce, reduces the risk of enforcement action and civil claims, and gives insurers and clients confidence that exposure is being actively managed.

03

How we carry out real-time dust monitoring

We measure exposure using real-time optical (light-scattering) dust monitors logging continuous concentrations, validated by gravimetric reference samples, following the recognised Direct-reading + MDHS 14/4 methodology. Personal samplers are worn in the breathing zone for a representative full shift to derive an 8-hour time-weighted average, while static (background) samples help map contaminant sources across the workplace.

Samples are analysed by an accredited laboratory and the results compared with the relevant occupational exposure limit. Where short-term peaks are a concern we add 15-minute short-term exposure limit (STEL) sampling, so both the chronic and acute risk picture is captured.

04

Standards, limits and reporting

Airborne dust is controlled to as low as is reasonably practicable, with sampling benchmarked against published occupational and in-house standards. We assess compliance using the BS EN 689 statistical decision framework, which accounts for exposure variability rather than relying on a single result.

Your report sets out the measured concentrations, the compliance position, the adequacy of existing controls such as local exhaust ventilation, and a recommended re-monitoring interval. It is written to be understood by managers and to satisfy HSE inspectors, auditors and insurers.

05

Our real-time dust monitoring process

Our real-time dust monitoring programmes follow a structured, four-stage workflow so the results stand up to scrutiny. Request monitoring or book a site assessment to begin.

  1. 1Scoping & site survey. We review your processes, COSHH assessments and previous real-time dust monitoring data, then plan a representative sampling strategy using BS EN 689 similar exposure groups.
  2. 2On-site sampling. Qualified occupational hygienists carry out calibrated breathing-zone and static measurements across a representative shift, with full chain-of-custody documentation.
  3. 3Accredited analysis. Samples are analysed using the relevant MDHS / ISO laboratory method and the results are compared against the applicable workplace exposure limit.
  4. 4Reporting & recommendations. You receive a clear exposure report with compliance status, control recommendations and a re-monitoring interval — defensible evidence for HSE, insurers and auditors.
06

Frequently asked questions

How does real-time dust monitoring work?

A light-scattering instrument continuously measures airborne particle concentration, logging data so you can see exactly when and where dust peaks occur.

Does real-time data replace gravimetric sampling?

No — compliance is confirmed by gravimetric reference samples, but real-time data is invaluable for diagnosing peaks and validating controls.

What is real-time monitoring best for?

Identifying high-exposure tasks, demonstrating the effect of a control to workers, and managing dynamic sites such as construction.

Next step

Need real-time dust monitoring for your site?

Request monitoring