Ozone monitoring in an industrial workplace

Gas monitoring

Workplace Ozone Monitoring

Workplace ozone monitoring measures exposure around welding arcs, UV and ozone-generating equipment and water treatment, benchmarked against the EH40 ozone exposure limit.

Method

EH40 / direct-reading

Sampling

Personal & static

WEL (EH40)

0.2 ppm (15-minute STEL)

Turnaround

5–10 working days

01

What is ozone monitoring workplace?

Ozone monitoring measures the airborne concentration of ozone generated by welding arcs, UV systems, ozone generators and electrical discharge that workers may breathe in during normal operations. It quantifies real personal exposure so employers can judge whether existing controls are adequate.

IndustrialAirMonitoring.uk provides independent ozone monitoring workplace across welding, water treatment, printing, electronics, food processing sites throughout the UK. Our occupational hygienists deliver defensible exposure data that demonstrates compliance with the Control of Substances Hazardous to Health Regulations 2002 (COSHH) and the workplace exposure limits set out in HSE guidance note EH40.

02

Why ozone monitoring workplace matters

Under COSHH Regulation 10, employers must monitor exposure to hazardous substances where it is needed to protect health, where a workplace exposure limit could be exceeded, or where control measures need to be verified. Ozone monitoring provides the objective evidence that satisfies this duty.

Uncontrolled exposure to ozone is linked to airway irritation, reduced lung function and chest tightness. Beyond the legal duty, robust monitoring protects your workforce, reduces the risk of enforcement action and civil claims, and gives insurers and clients confidence that exposure is being actively managed.

03

How we carry out ozone monitoring workplace

We measure exposure using direct-reading electrochemical ozone sensors with data logging, following the recognised EH40 / direct-reading methodology. Personal samplers are worn in the breathing zone for a representative full shift to derive an 8-hour time-weighted average, while static (background) samples help map contaminant sources across the workplace.

Samples are analysed by an accredited laboratory and the results compared with the relevant occupational exposure limit. Where short-term peaks are a concern we add 15-minute short-term exposure limit (STEL) sampling, so both the chronic and acute risk picture is captured.

04

Standards, limits and reporting

The current workplace exposure limit for ozone is 0.2 ppm (15-minute STEL) (EH40/2005, as amended). We assess compliance using the BS EN 689 statistical decision framework, which accounts for exposure variability rather than relying on a single result.

Your report sets out the measured concentrations, the compliance position, the adequacy of existing controls such as local exhaust ventilation, and a recommended re-monitoring interval. It is written to be understood by managers and to satisfy HSE inspectors, auditors and insurers.

05

Our ozone monitoring workplace process

Our ozone monitoring workplace programmes follow a structured, four-stage workflow so the results stand up to scrutiny. Request monitoring or book a site assessment to begin.

  1. 1Scoping & site survey. We review your processes, COSHH assessments and previous ozone monitoring workplace data, then plan a representative sampling strategy using BS EN 689 similar exposure groups.
  2. 2On-site sampling. Qualified occupational hygienists carry out calibrated breathing-zone and static measurements across a representative shift, with full chain-of-custody documentation.
  3. 3Accredited analysis. Samples are analysed using the relevant MDHS / ISO laboratory method and the results are compared against the applicable workplace exposure limit.
  4. 4Reporting & recommendations. You receive a clear exposure report with compliance status, control recommendations and a re-monitoring interval — defensible evidence for HSE, insurers and auditors.
06

Frequently asked questions

What is the workplace ozone limit?

Ozone has a 15-minute short-term exposure limit of 0.2 ppm under EH40; it is a strong respiratory irritant.

Where is ozone produced at work?

MIG/TIG welding arcs, UV curing and disinfection, ozone water treatment and some printing and electronics processes.

How is ozone monitored?

By direct-reading electrochemical sensors that log concentrations, allowing short-term peaks to be assessed against the STEL.

Next step

Need ozone monitoring workplace for your site?

Request monitoring